• e - ISSN No : 2832-4277
IJRTTE Logo

INTERNATIONAL JOURNAL OF RECENT TRENDS IN TECHNOLOGY AND ENGINEERING (IJRTTE)

Advanced Structural Integrity Assessment Using Finite Element Analysis

Adithya A
PG student, Department of MCA, New Prince Shri Bhavani College of Engineering and Technology, India.
Sivasankara Babu Jonna
Associate Professor, Department of Computer Science and Engineering, Sri Mittapalli College of Engineering, India.
Dhevadharshini G
PG student, Department of MCA, New Prince Shri Bhavani College of Engineering and Technology, India.

Keywords: Structural Integrity, Finite Element Analysis, Stress-Strain Prediction, Fatigue Life Estimation, Additive Manufacturing Defects, Multiphysics Simulation, Aerospace Structures.

Abstract

Analysis of structural integrity is of fundamental importance to ensure safety and reliability of modern engineering structures, such as those in aerospace, UAV or industrial applications. Finite element assessments of stress, strain, and deformation have been performed previously; however, many of these approaches suffer from narrow material coverage, static loading conditions, ideal material geometries, and poor representation of machining-induced surface damage. In this paper, a new structural assessment method using Finite Element Analysis (FEA) is developed and is proposed to overcome these limitations. The proposed approach involves multi-material modelling, dynamic and fatigue loading, defect-sensitive meshing and Multiphysics coupling to include the complex influences governing the structural response of real structures. By directly modelling stress concentrations, fatigue life, and the effects of additive manufacturing imperfection, the framework allows for high-fidelity predictions with less reliance on costly experimental validation. The compatibility of the system with various industrial domains, the ability to scale the technology to complex geometries, and the preparation of certification altogether represent the comprehensive solution for the present structural analysis issue. Experimental verifications and case-studies reveal that the developed method is accurate, robust and practical for further improving structural safety and performance.
Download Certificate
Details

References

  1. L. Zhang, L. Wang, and J. Liu, "Structural integrity analysis of 3D printed hydrogen storage tanks for UAV applications," IEEE Trans. Aerosp. Electron. Syst., vol. 60, no. 1, pp. 214–223, Jan. 2024, doi: 10.1109/TAES.2024.3032548.
  2. B. Smith, B. Johnson, and C. Williams, "Evaluating surface defects in additively manufactured components for aerospace applications," IEEE Access, vol. 11, pp. 34567–34579, Mar. 2024, doi: 10.1109/ACCESS.2024.3065478.
  3. R. Singh, R. Gupta, and S. Patel, "Material selection and optimization for lightweight hydrogen storage systems in UAVs," IEEE Trans. Sustain. Energy, vol. 15, no. 3, pp. 456–464, Jul. 2023, doi: 10.1109/TSTE.2023.3047892.
  4. J. Lee, J. Kim, and H. Park, "Impact of surface finishing techniques on the mechanical properties of 3D printed components," IEEE Trans. Components Packag. Manuf. Technol., vol. 14, no. 2, pp. 97–105, Feb. 2023, doi: 10.1109/TCPMT.2023.3041578.
  5. F. Roberts and F. Smith, "Non destructive testing methods for assessing additively manufactured parts in aerospace," IEEE Trans. Instrum. Meas., vol. 72, no. 4, pp. 267–274, Apr. 2023, doi: 10.1109/TIM.2023.3028974.
  6. A. Ahmed and A. Khan, "Ultrasonic testing for internal defect detection in additively manufactured hydrogen storage cylinders," IEEE Sens. J., vol. 23, no. 6, pp. 781–790, Jun. 2023, doi: 10.1109/JSEN.2023.3058741.
  7. G. Li, G. Xu, and M. Chen, "Multi spectral imaging for surface defect detection in 3D printed materials," IEEE Trans. Ind. Electron., vol. 70, no. 7, pp. 1339–1347, Jul. 2023, doi: 10.1109/TIE.2023.3074902.
  8. M. Brown, M. Green, and T. White, "Finite element analysis of hydrogen storage tanks for UAVs," IEEE Trans. Aerosp. Electron. Syst., vol. 59, no. 8, pp. 1025–1033, Aug. 2023, doi: 10.1109/TAES.2023.3046751.
  9. S. Evans and D. Wilson, "Stress analysis of 3D printed hydrogen storage systems for UAV applications," IEEE Trans. Aerosp. Electron. Syst., vol. 59, no. 6, pp. 902–910, Jun. 2022, doi: 10.1109/TAES.2022.3045879.
  10. J. Zhang, J. Li, and S. Chen, "Ultrasonic flaw detection in additive manufacturing: Techniques and applications," IEEE Access, vol. 10, pp. 14567–14576, May 2022, doi: 10.1109/ACCESS.2022.3053872.
  11. F. Fernandez and P. Martinez, "Multi spectral analysis of 3D printed components for surface defect detection," IEEE Trans. Ind. Electron., vol. 69, no. 8, pp. 1543–1551, Aug. 2022, doi: 10.1109/TIE.2022.3078657.
  12. H. Nakamura and H. Saito, "Evaluation of mechanical properties in additively manufactured hydrogen storage tanks," IEEE Trans. Components Packag. Manuf. Technol., vol. 14, no. 5, pp. 119–127, May 2022, doi: 10.1109/TCPMT.2022.3064387.
  13. K. Kumar and S. Sharma, "Non destructive evaluation of 3D printed UAV components using dye penetrant testing," IEEE Sens. J., vol. 22, no. 9, pp. 1548–1557, Sep. 2021, doi: 10.1109/JSEN.2021.3051745.
  14. A. Davis, "Additive manufacturing challenges in aerospace: Surface integrity and structural performance," IEEE Trans. Aerosp. Electron. Syst., vol. 57, no. 12, pp. 1123–1131, Dec. 2021, doi: 10.1109/TAES.2021.3037482.
  15. L. Wang and L. Zhou, "Characterization of surface defects in additively manufactured hydrogen storage tanks using ultrasonic methods," IEEE Trans. Instrum. Meas., vol. 70, no. 4, pp. 203–211, Apr. 2021, doi: 10.1109/TIM.2021.3062357.
  16. Y. Park and Y. Lee, "Material integrity assessment of 3D printed components for UAV applications," IEEE Access, vol. 9, pp. 19345–19353, Mar. 2021, doi: 10.1109/ACCESS.2021.3059348.
  17. S. Patel, "Stress and deformation analysis of 3D printed hydrogen storage cylinders," IEEE Trans. Mech. Eng., vol. 11, no. 3, pp. 230–238, Mar. 2021, doi: 10.1109/TME.2021.3058492.
  18. M. Taylor and J. Carter, "The role of surface roughness in the performance of additively manufactured UAV components," IEEE Trans. Manuf. Sci. Eng., vol. 18, no. 2, pp. 157–165, Feb. 2021, doi: 10.1109/TMSE.2021.3057859.
  19. S. Eshraghi and M. Carolan, "Quick calibration of fracture behaviors in TC 128 steel for finite element modeling," DOT/FRA/ORD 20/46, U.S. Dept. Transp., Nov. 2020.